Sandwich Manufacturing Co. History
The Sandwich Manufacturing Co.
was started in 1856 when Augustus Adams moved from Elgin, Illinois where he had
been active in the foundry business. Adams and his 2 older sons developed
their own brand of spring and cylinder corn shellers, both hand and power
operated, and soon branched out into other types of farm equipment. While
not as large as many of the other equipment manufacturers, the Sandwich Line of
high quality equipment was known the world over.
As the demand for engine power
to run their machines developed, the company began to handle other company's
engines. Notable was the Chanticleer engine of Jacob Haish of DeKalb,
Illinois which was brought out in 1904. Haish's factory burned in 1912,
and Sandwich contracted with Stover of Freeport, Illinois for engines while
developing their own line of engines. Several of the engineers were former
Haish employees, which explains the resemblance between the two brands of
engines.
With a large foundry and
machine shop, Sandwich was able to market their first "Excess Power" engines in
1913. These were a well designed, high quality engine rated well below
their actual horsepower output. Available were 1 1/2, 2 1/2, 4, 6, 8, and
10 hp engines. If sold by another company, the 1 1/2 hp engine would have
been rated at least a 2 hp or maybe a 2 1/2 hp and in some cases as high as a
3hp engine. In the middle 1920's, the smaller engines were re-rated from 1
1/2 hp to 2 hp, 2 1/2 hp to a 3 hp, 4 hp to 4 1/2hp, and the Light 6 was
introduced. This was basically a 4 hp engine with some minor
modifications. Also introduced were the 1 1/4 hp Cub and the 1 1/2 hp
Junior. On these, the base and cylinder were one piece rather than the 2
piece common to the rest of the line.
Sandwich Manufacturing Co. was
sold to New Idea Spreader Co. of Coldwater, Ohio in 1930, and the manufacture of
Sandwich Engines were stopped. New Idea soon developed their own
Vari-Speed 1 1/2 - 2 1/2 hp throttle-governed engine with a closed
crankcase. These were built in Sandwich, Illinois from 1930 to about
1935. With demand for small engines of this type falling off, New Idea
dropped them from the catalog, but still sold parts for Sandwich & New
Idea engines into the 1940's.
As New Idea began to
consolidate their product line, the plant at Sandwich was converted to a
warehouse and Dealers Training Center. As part of the change over, all of
the old Sandwich and later New Idea records were destroyed along with over 100
tons of parts for everything from hand shellers to engines. All Engine
records were burned during the clean-up.
History from Ray
Forrer
The Sandwich
Manufacturing Company of Sandwich, Illinois
by Brian Wayne Wells
(This article was published in the July/August 1998 issue of Belt Pulley
magazine.)
Farm
equipment companies that did not sell a “full-line” of farm equipment they were referred to as “short line”
companies. Usually these short line companies did not produce farm
tractors and most often did not even produce stationary engines.
Inevitably, these small companies were swallowed up by larger companies and, in
the process, the individual identity of these small companies was lost.
Often, however, many of the greatest improvements in farm machinery were made by
these short line companies. One of the most inventive and creative of all
short line companies was the Sandwich Manufacturing Company of
Sandwich, Illinois.
The
Sandwich Company began as a concept in the mind of one person–Augustus
Adams. Augustus Adams was born in Genoa, New York, on May 10, 1806.
Genoa is located in the “Finger Lakes” Region of New York near Syracuse.
Today, the town is known as the birthplace of Millard Fillmore (1800-1874), who
was later to become the thirteenth President of the United States.
Following the death of his father, Samuel Adams, in 1817 (not the
famous hero of the American Revolution), Augustus was sent to live with his
brother-in-law in Chester, Ohio. There, he alternated between attending
school and doing farm work in the area. He was studious by nature and
devoted a great deal of his leisure time to studying and reading. In 1829,
he returned to the Finger Lakes Region and settled in Pine Valley located in
Chemung County near Elmira, New York. In Pine Valley he opened a foundry
and machine shop, which he operated until 1837 when he was smitten by the dream
of seeking his fortune in the west.
A
generation before John Babsone Lane Soule pronounced his famous quote of “Go
West, young man” in the Terre Haute Indiana Express in 1851 (later
popularized by Horace Greeley), the dream of seeking riches on the Western
frontier was firing the imaginations of many young people. (John Bartlett,
Familiar Quotations [Boston 1968], p. 768.) So it was with young
Augustus Adams. Augustus had married Lydia A. Phelps on October 21, 1833,
and started their family. Over the next few years they had four sons:
Darius (August 26, 1834); J. Phelps (September 18, 1835); Henry A. (January 21,
1837); and John Q. (July 23, 1839). However, Augustus was extremely
reluctantly to take his family to the untamed western frontier, and so he left
them in New York while he struck out for the town of Elgin, located in northern
Illinois, northwest of Chicago. He intended that the family would follow
as soon as he could make decent living arrangements for them on the frontier in
Illinois.
Augustus,
who from his own experiences in working on a farm, knew that much hard,
laborious hand work was involved in raising and harvesting crops.
Consequently, he understood that the future of any business would be assured if
the business could build labor-saving farm equipment, and over the next several
decades, the company that Augustus Adams founded would do just that.
At first,
Adams set out building a “grain harvester” which cut the grain and collected it
on a platform to be bound. Of course, Cyrus McCormick had already built
the first machine for cutting grain on the McCormick farm in the Shenandoah
Valley of Virginia in 1831, but Virginia was a long way from Northern Illinois
in the 1830s. Besides, Augustus had several refinements that he wished to
see incorporated into the grain cutting machine that were not part of the
McCormick machine. If he could manufacture his machine in substantial
quantities, Augustus would have the entire local market for these machines
completely to himself. By the fall of 1838, Augustus’ original grain
harvester was in operation. That same fall, Augustus established a foundry
and machine shop in Elgin to build duplicates of the harvester to sell to area
farmers.
In the
fall of 1840, Augustus was finally able to bring his wife and four sons to join
him in Elgin, Illinois. Soon their family grew to include five more
children: H. Raymond (June 29, 1842); Amy W. (May 29, 1844); Oliver R.
(September 10, 1845); Walter G. (July 12, 1848); and Charles H. (February 17,
1855).
In 1841,
Augustus took on a partner in his business venture: James T.
Gifford. Theirs was a small operation, but it was marked by a
generous spirit. Once Augustus needed a small amount of hard coal for
experimentation purposes, so he ordered a couple hundred pounds from a
commission house in Chicago. Two months later, he received word that his
coal had arrived in Chicago, but the amount that had actually been sent was a
full ton. The commission house was put in a difficult spot because it had
no immediate prospect of selling the coal. However, Augustus Adams
good-naturedly agreed to help the commission house out by purchasing the full
ton of coal.
Over the
years, Augustus continued to work on improvements to the grain harvester.
One such improvement was developed by Augustus in partnership with another
inventor, Philo Sylla. This was the “hinged sickle bar.” The hinge
at the base of the sickle bar allowed the sickle bar to be held in an upright
position for transport. This was the first time that such a hinge had been
used on a mower. The hinged sickle bar has remained a standard part of
sickle bar mowers down to the present day.
In 1856,
Augustus moved his company from Elgin to Sandwich, Illinois, 35 miles to the
southwest. There, he and his oldest sons–Daius, J. Phelps and
Henry–established a new machine shop under the name of A. Adams &
Sons. Augustus became the president of the company; his second son,
J. Phelps, became secretary; and his third son, Henry A., became
treasurer. One of the major benefits of moving to Sandwich was that the
town was served by the newly completed Chicago Burlington and Quincy
Railroad or C.B. and Q. line running east and west through the
town. It was now possible for rail traffic to run uninterrupted from
Chicago, through the town of Sandwich, and on to the Mississippi River town of
Burlington, Iowa. (Robert P. Howard, Illinois: A History of the
Prairie State [Eerdmans Publishing: Grand Rapids, Mich. 1972], p.
247.) Consequently, products produced by A. Adams and Sons would
most assuredly reach nearly every major point in the midwest by direct
connection with the C.B. and Q. railway.
Because
corn was already replacing wheat as the leading farm crop in Illinois, it was
natural that a great many machine shops in Illinois began manufacturing machines
which would aid in processing corn. The A. Adams and Sons machine
shop was no exception. Because shelled corn was easier to store and
transport, due to the reduced amount of space needed for shelled corn in a sack
as opposed to ear corn, corn shelling machines were in great demand by
farmers. Thus, in 1856, A.Adams and Sons began experimenting with
a “power corn sheller” in 1856. The first Adams sheller was
powered by a small steam engine. By 1857, the power corn sheller was in
operation, having been improved by the addition of a larger steam engine which
could keep the corn sheller working at optimum speed. This larger steam
engine was easier to obtain in quantity, and so better suited to Adams’ purposes
when A.Adams and Sons began to mass produce the corn sheller.
Over the
years, Augustus patented several of his ideas for improvements to the corn
sheller; including a multiple spring-type sheller, employing steel rods in the
cage of a cylinder sheller, using an adjustable limit stop on the rasp bar of
the sheller, providing a flat rim flywheel for the belt drive, providing open
driving teeth on the feeder wheel to prevent crushing of kernels, and utilizing
offset teeth on the feeder wheel to provide easy entry of the ears. Adams’
most important innovation, however, was the “self feeder” for the corn sheller
which was invented in 1860. The self feeder was the same type of chain,
drag-line self feeder that is used on modern corn shellers designed for shelling
corn from corn cribs. The power self feeding corn sheller marketed by
Adams and Gifford became a very popular item.
At about
the same time, Adams’ shop also started making mechanical hay presses,
forerunners of the modern hay baler. The stationary hay press was most
often powered by horses harnessed to a revolving device called a “sweep,” where
the horses walked around in circles and generated power which was transferred to
the hay press by belt. The hay press also became a popular mass-produced
item sold by the Adams’ shop. By 1861, the Adams machine shop was
employing a large force of men in the manufacture of corn shellers and hay
presses.
In 1861,
fire destroyed the machine shop. However, Augustus took advantage of this
loss to expand his business by building newer, larger facilities. On April
15, 1867, the Adams firm was incorporated as the Sandwich Manufacturing
Company.
Personal
loss, however, tempered the joy of starting a new enterprise in the new
location, as Augustus’ wife Lydia died on December 14, 1867. On January
13, 1869, Augustus Adams would marry Mrs. L.M. Mosher. In 1870, Augustus
established his younger sons in a new Sandwich Company-owned facility
in Marseilles, Illinois. The town of Marseilles was chosen because of the
water available at that location which promised to be a cheaper source of power
than the steam power used at Sandwich. The new corporate entity, known as
the Marseilles Manufacturing Company, was organized to handle the
manufacture of the corn sheller, while the Sandwich Company itself
concentrated on the manufacture of the hay press. In 1873, Augustus Adams
resigned from his position as president of the Sandwich Manufacturing
Company and left the running of that company to his older sons while he
went to Marseilles to join his younger sons and to become president of the
Marseilles Manufacturing Company.
The older
Adams sons, now in total charge of the Sandwich Company, entered into a
joint venture with William Low and T.L. French for the production of grain
binders in Cedar Falls, Iowa. The joint venture first was called the
Low, Adams and French Harvester Company. It later became the
Adams and French Harvester Company. The first models of grain
binders the partnership produced were hand binders; however, they were pioneers
in the development of the wire self-tying grain binder. All the grain
binders sold by the Cedar Falls-based venture were manufactured at the
facilities of the Sandwich Company. Later, the Sandwich
Company bought out the other partners and became the sole owner of the
binder manufacturing operation.
In 1883,
the Sandwich Company was struck by another devastating fire which
destroyed all of its factory buildings in Sandwich, Illinois. Once again,
the company had to rebuild its factory from scratch, and once again, the company
took the opportunity to expand their facilities as it rebuilt the
factory.
As a
natural consequence of being involved in the manufacture of the hay press, the
Sandwich Company turned its inventiveness to other machines to ease the
labor involved in hay-making on the average farm. One particular
hay-making machine was soon to become one of the Sandwich Company’s
best sales items. This was the hay loader.
An
Iowa inventor had created a sensation among farmers in 1890 by his successful
demonstration of a hay loader which followed a wagon and incorporated a raking
cylinder pickup to lift hay automatically from the ground to the wagon.
The Sandwich corporate leadership quickly saw the possibilities of this
hay loader and, in 1891, contracted with the inventor to obtain exclusive rights
to manufacture this hay loader under its name. The Sandwich
Company started producing two separate models of their hay loader–”Old
Reliable” (later named “Clean Sweep”) and the “Easy Way.” The Sandwich
Company made several improvements to the original design of the hay loader,
most important of which was the creation of the push-bar elevator. Soon
hay loaders of similar designs were being manufactured by many different
companies and being sold by the thousands. However, hay loaders, of
whatever manufacture, always retained the same basic design as had been
incorporated in the original Sandwich design.
Although
advertisements for the “Clean Sweep” hay loader indicated that the hay loader
would work well on hay either in a swathe or a narrow windrow, clearly the Clean
Sweep, like all hay loaders, would work better when the hay had been raked into
a windrow. For one thing, the horses pulling the wagon and hay loader
could walk on either side of a narrow windrow and not have to tread on the new
hay. Furthermore, because the windrow was narrow, the whole width of the
pickup cylinder on the hay loader was used. Consequently, turning the
corner of a windrow could be accomplished much easier, with less hay being left
on the ground. Answering the need for a windrowing device, the
Sandwich Company pioneered the development of the side-delivery hay
rake whose basic design would remain unchanged to this day. Indeed, with
the advent of the mechanical hay loader and the side-delivery rake to the farm,
the dump rake and hand-loading with a pitch fork would be replaced within a very
short period of time. Furthermore, the pattern of hay making was
established and would remain unchanged for the next 60 years. The
Sandwich Company had a great deal of influence on this
process.
In 1894,
the Sandwich Company designed and built a portable grain elevator
intended for use on the typical family farm. Several years later, after
finalizing refinements to the basic design, the portable grain elevator was mass
produced for sale to the public. Here, too, a number of innovations were
made to the elevator and wagon unloading: including a safety screw-type raising
and lowering device for the wagon dump; use of steel troughs stiffened by double
truss rods; reinforcing the steel metal troughs with box crimps; employing steel
rather than malleable chain; and making the carrying truck adjustable to
accommodate elevators of various lengths.
Additionally, some time before 1908, the Sandwich Company began
production of several different models of its own internal combustion “hit and
miss” stationary engines. Among these engines were the 1-1/2 hp. “Cub;”
the 1-3/4 hp. “Junior;” the 2-1/2 hp. Model T; and a 4 hp. engine.
Sandwich also offered two different models of a 6 hp. engine, an 8 hp.
engine, and a 10 hp. engine. These engines were sold separately, or as
sources of efficient power for hammer mills, portable grain elevators, and other
equipment in the growing line of Sandwich Company
products.
The
Sandwich Company continued to grow in size throughout the Golden Age of
American agriculture (1865-1920) with only a few dips. In 1904, the
Company reported gross sales of $925,994.59. However, in 1907, there was a
dip in gross sales to $736,490.78 caused by the contraction of the money supply
in October of that year which has been called the Panic of 1907. (George
E. Mowry, The Era of Theodore Roosevelt [Harper Bros.: N.Y. 1958], p.
217.) Still, in 1907, the Sandwich Company employed more than 250
people. In 1908, gross sales returned and were in excess of
$819,500.00.
Meanwhile,
a very efficient sales network had been established by the Sandwich
Company with branch offices in Council Bluffs, Iowa; Cedar Rapids, Iowa;
Peoria, Illinois; Bloomington, Illinois; and Kansas City, Missouri, all of which
had rail connections to the Chicago, Burlington and Quincy
Railroad. Warehouses for storing its machinery were established
across the country at strategic locations such as Sioux City, Iowa; Cedar
Rapids, Iowa; Jackson, Michigan; Denver, Colorado; Portland, Oregon; and Los
Angeles, California. Additionally, Sandwich began selling farm
machinery to South Wales, Canada, South Africa, Australia, Central and South
America, and especially to the Republic of Argentina after J. Phelps Adams made
several trips there to develop contacts. Locally, Illinois farmers could
buy Sandwich equipment from dealers in Somonauk, Shabbona, Hinckley,
Big Rock, Aurora, Yorkville, Waterman, Earlville, and DeKalb. Similar
dealership networks existed in other states, making the various Sandwich
Company farm machines available to farm customers across the midwest.
One of these customers was John Marshall Hanks and his son Fred Marshall Hanks
of Winnebago, Minnesota.
Fred
Marshall Hanks farmed his parents’ (John Marshall and Charlotte Bruce Hanks)
farm in Verona Township, Faribault County near Winnebago, Minnesota. Fred
Marshall and his father were both born in Warren, Vermont. In 1880, John
Marshall brought his family to Minnesota. From 1880 until 1882, the family
rented the Hamelau farm directly adjacent to the District No. 5 Schoolhouse in
Verona Township. In 1882, they purchased a 160-acre farm one mile to the
south and about a half mile to the west of the Hamelau farm. In 1900, the
family had purchased the neighboring 40-acre Baldwin farm to add to their 160
acres.
Because
his father liked woodworking (and indeed was a master woodworker) and was busy
putting his skills to work in a profitable way by building barns in the
surrounding neighborhood, much of the farming operation fell to Fred
Marshall. However, Fred Marshall really loved farming and had many ideas
for improvements. One such improvement was to shorten the labor-intensive
job of putting up hay for the livestock each year. Like most farmers with
dairy operations, the Hanks family had to store a great deal of hay to feed the
cattle in winter. Hay-making was a big job which took days, and even
weeks, to perform under the hot summer sun. Of course, mowing the hay was
done with a horse-drawn mower and the hay dried in a swathe. Gathering the
hay into bunches in the field could be accomplished by use of a team of horses
and a dump rake. (The dump rake used by the Hanks family is still located
on the Harlan Hanks farm in rural Winnebago, Minnesota.) Loading of the
hay was, however, accomplished entirely by hand.
In late
June of 1911, with the sweet smell of freshly mown hay in the air (the mowing
had been accomplished the day before), Fred and his sons, 15-year-old Howard and
8-year-old Stanley, headed to the hay field with pitchfork in hand, a team of
horses, and a hayrack. The morning milking was done and the dew had
lifted. Grandfather John Marshall was already in the field with another
team of horses, pulling the hay together in piles with the dump rake. Once
in the field, young Stanley, driving a team of horses, moved the hayrack from
one pile of hay to the next as his older brother, father, and grandfather loaded
the hayrack full of hay. One fork-full at a time, the entire hay crop
would be loaded onto successive wagons and hauled to the barn. It was a
tedious, time-consuming job which could last for days, two or three times a
year, as the first, second, and third cuttings of hay were harvested.
Therefore, it is easy to understand the intense desire of Fred Marshall to find
an easier way to put up the hay crop.
After
pondering the question all winter, Fred went to Winneabago in the spring of 1912
and ordered a “Clean Sweep” hay loader made by the Sandwich Company and
a Keystone side-delivery rake. That summer, the new
Sandwich hay loader was put to use on the Hanks farm and considerably
shortened the hay season. (A more detailed description of the
Sandwich hay loader on the Hanks farm during the 1919 hay harvest is
contained in the article “The Larson Bundle Wagon” on page 28 of the March
/April 1996 Belt Pulley, Vol. 9, No. 2.)
There were
two major shortcomings to the Sandwich Clean Sweep hay loader: first,
it was made largely of wood; and second, it was extremely tall. Indeed,
the tall, awkward nature of any model hay loader meant that it was destined to
be stored outside all winter long. This meant that the weather would have
a very real deleterious effect on the hay loader, especially its wooden parts,
and like most farms, indoor storage space was at a premium on the Hanks
farm. Consequently, by 1920, the badly deteriorated wooden
Sandwich hayloader had to be replaced by a brand new John
Deere-Dain direct-drive, all-steel hay loader.
Another
drawback to the Sandwich hay loader was that it required the use of
three horses to pull the wagon and the hay loader. The Clean Sweep’s
wooden frame pickup cylinder was heavy and created a heavy draft. By
comparison, the new John Deere-Dain hay loader purchased by the Hanks
family in 1920 had a lighter-weight pickup cylinder made of metal which
considerably lighten the draft and required only a two-horse hitch.
In the
pattern of the harvest season on typical midwestern farms, the hay harvest is
followed by the oat and wheat harvest. Between the years of 1911 and 1919,
the Hanks family hired their neighbor, Ray Iliff, to thresh their wheat and
oats. Here again, the Sandwich Manufacturing Company played a
role. In the evening of one summer day in 1911, a Minneapolis
steam engine came chugging down the road toward the Hanks farm with a 36?
x 58? Minneapolis thresher in tow. Ray Iliff had just
finished threshing at another farm and was bringing the thresher to the Hanks
farm where he would begin threshing the next morning. In the approaching
darkness, the groans and creaks of the steam engine, as well as the size of the
engine and thresher with its Garden City Company double-wing feeder
extensions, created a frightening specter in the mind of young 6-year-old
Harlan. He ran inside the house and stayed there, where he explained the
scary scene to his mother, “Nettie” (Jeanette Ogilvie Hanks). Only the
excitement of threshing the next day brought Harlan out of the house to view the
steam engine and thresher in the light of day. The new day brought another
Ray Iliff machine down the road. Horses pulled into the Hanks farm yard
with the Sandwich portable grain elevator. Accompanying the
elevator was a hit and miss Sandwich engine dressed in its rich
Brewster green paint striped in gold and light green.
Even
though the Sandwich elevator was portable, it took a lot of work to set
it up at each farm. Indeed, young Harlan Hanks remembered that the
Sandwich elevator was only used one year on the Hanks farm because it
was regarded as too much bother to set it up for the amount of time it might
save. The men setting up the portable elevator barely had enough time to
get the stationary “hit and miss” engine started and the elevator operating
before the first wooden “double box” wagon load of grain would come into the
yard.
With the
arrival of the Sandwich hay loader on the farm and now this new
motorized method of lifting grain into the granary by means of a
Sandwich elevator, Howard must have thought modern farming had truly
arrived on the farm. Thus, he got his new camera and snapped a
picture. Such a sight was surely worthy of being preserved on film.
Forty-seven years later, Howard’s grandson, the current author, would also take
a picture of a grain elevator in operation on his home farm loading oats into a
grain bin. At 9 years of age, this would be one of the author’s first
photographs. (Incidentally, this picture is carried in an article on page
30 of the November/December 1993 issue of Belt Pulley, Vol. 6,
No.6.)
Howard was
right. Modern farming had arrived on the Hanks farm in 1912.
The Sandwich Manufacturing Company had been responsible for
bringing modern operations to the Hanks farm just as it had to many other
farms. The Sandwich Company continued to grow on the basis of its
innovative machines and farmers’ demands for modern Sandwich Company
farm equipment products. At its peak, the Company would employ 400
persons. As the agricultural market began to shrink following World War I,
however, the United States rural economy began to enter its depression in
1921. The Sandwich Company, like other farm equipment companies,
found itself in a bind. Things progressively went from bad to worse for
the Sandwich Company, as the agricultural depression of the 1920
deepened and spread into the industrial sector following the 1929 stock market
crash. However, in 1930, the Sandwich Manufacturing Company was
sold to the New Idea Spreader Company of Coldwater, Ohio. New
Idea continued to sell Sandwich corn shellers, hay mowers, side
rakes, portable grain elevators, and, of course, the famous “Easyway” hayloader
under the New Idea Company name. In 1945, AVCO
would buy out the New Idea Company. Manufacture of the hay loader
would cease altogether some time between 1949 and 1952, as more and more farmers
began baling their hay.
The old
plant in Sandwich would continue to manufacture farm machinery, including
mowers, side rakes and elevators, until 1955, when the antiquated little factory
in Sandwich would be closed down permanently. Although the facilities
would continue for a time as a sales division and warehouse for machine parts
manufactured by the New Idea Division of AVCO, the town of
Sandwich realized that it had lost its primary employer, and the city mourned
that loss.
Today, the
community of Sandwich still fondly remembers the farm equipment company.
Today, Sandwich has its own historical society which has collected much material
on the Sandwich Company. Sandwich resident, Roger Peterson, has
collected a number of antique Sandwich Company gas engines as a
hobby. Perhaps in the near future, a club of collectors and restorers will
spring up which will make some of the old Sandwich Company’s machines
come alive again for the public to enjoy. This would be a fitting tribute
to the small company that was a pioneer in so many areas of American
agriculture.
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